XEKERA
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Assembly Reliability

At Xekera Systems, reliability isn't just a goal—it's our standard. Every assembly undergoes rigorous quality control and testing to ensure it meets the highest standards for performance and longevity.

What Makes Our Assemblies Reliable?

IPC Standards Compliance

All assemblies meet or exceed IPC-A-610 Class 2 and Class 3 standards for workmanship and quality.

Comprehensive Testing

In-circuit testing, functional testing, and environmental stress screening ensure long-term reliability.

Quality Certifications

ISO 9001:2015 and ISO 13485:2016 certified facility with documented quality management systems.

Continuous Improvement

Regular process audits and statistical process control drive ongoing quality improvements.

Our Quality Assurance Process

  • Incoming Component Inspection: All components verified for authenticity and quality before use
  • Automated Optical Inspection (AOI): Post-reflow inspection catches component placement and solder defects
  • In-Circuit Testing (ICT): Verifies electrical connections and component values
  • Functional Testing: Ensures the assembled board operates as designed
  • Environmental Stress Screening (ESS): Optional thermal cycling and vibration testing for critical applications

Industry Standards & Certifications

Quality Standards
  • IPC-A-610 Class 2 and Class 3
  • J-STD-001 Soldering Requirements
  • ISO 9001:2015 Quality Management
  • ISO 13485:2016 Medical Devices
Reliability Testing
  • JEDEC thermal cycling standards
  • MIL-STD-883 methods
  • Accelerated life testing (ALT)
  • Highly accelerated life test (HALT)

Complete Traceability

Every assembly is tracked through our manufacturing execution system (MES) with complete traceability:

  • Component lot tracking for materials traceability
  • Process parameters recorded for each assembly step
  • Test results and inspection data archived
  • Full genealogy available for warranty and failure analysis

Reliability You Can Trust

Our commitment to quality ensures your products perform reliably in the field. Contact us to learn more about our quality assurance processes.

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