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Military & Aerospace PCB Assembly

Xekera Systems provides high-reliability PCB assembly for military and aerospace applications. Our certified processes and rigorous quality control meet the demanding requirements of defense and aviation systems.

Military & Aerospace Requirements

Mil-Spec Compliance

Full compliance with MIL-STD-883, MIL-PRF-38534, and other military specifications.

AS9100D Certified

Quality management system certified for aerospace and defense manufacturing.

Complete Documentation

Detailed assembly travelers, material certifications, and test reports for full traceability.

ITAR Compliance

Secure facility and processes compliant with International Traffic in Arms Regulations.

Standards & Certifications

Military Standards
  • MIL-STD-883 Test Methods
  • MIL-PRF-38534 Hybrid Microcircuits
  • MIL-PRF-55110 Printed Wiring Boards
  • MIL-STD-202 Electronic & Electrical Components
Quality Standards
  • AS9100D Aerospace Quality Management
  • IPC-A-610 Class 3 Workmanship
  • J-STD-001 Space Applications
  • ISO 9001:2015 Quality Management

High-Reliability Assembly Processes

  • Controlled Atmosphere Soldering: Nitrogen reflow and wave soldering minimize oxidation and voids
  • Conformal Coating: Urethane and parylene coatings for extreme environment protection
  • Environmental Stress Screening: Thermal cycling and vibration testing per MIL-STD-810
  • 100% Inspection: Every assembly undergoes comprehensive electrical and visual inspection
  • PIND Testing: Particle impact noise detection for hermetic components

Complete Traceability & Documentation

Military and aerospace applications demand complete traceability. We provide:

  • Certificate of Conformance (C of C) for every shipment
  • Material certifications for all components and materials
  • Process travelers documenting every assembly step
  • Test data and inspection reports archived for 10+ years
  • Full component lot traceability to original manufacturers

Applications

Avionics Systems
Radar & Targeting
Communications
Navigation Systems
Missile Guidance
Satellite Systems
Ground Control
Unmanned Vehicles
Flight Controls

Mission-Critical Assembly Services

When failure is not an option, trust Xekera Systems for your military and aerospace PCB assembly. Contact us to discuss your program requirements.

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